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Mayonnaise
Manufacturing
Plant

Mayonnaise is an oil-in-water (O/W) emulsion with a dispersed oil phase and a continuous water phase containing egg, vinegar, salt, sugar, mustard and water. The oil-water interface is stabilized by egg yolk, which acts as an emulsifier. The Veg Mayonnaise incorporates different varieties of plant-based emulsifiers.

Market Size of Mayonnaise

In India, the Mayonnaise Market is of more than 800 crores in INR, and increasing at a rate of around 24% every year. The worldwide market is more than 1300 crores in USD, and increasing every year. 

Ingredients used in Mayonnaise Manufacturing

  • Oil

  • Water

  • Eggs

  • Vinegar

  • Salt

  • Sugar

  • Mustard

  • Spices

  • Essential Oils, Flavours and Oleoresins

  • Emulsifiers & Stabilizers

  • Preservatives

High Shear & High Viscosity Mixing Technology
for Mayonnaise Manufacturing

High-shear mixers or high-shear homogenizers are used to produce standard mixtures of ingredients that do not naturally mix. This industrial machinery disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor, together with a stationary component known as a stator, or an array of rotors and stators, is used in a mixing tank containing the solution to be mixed, and in a pipe through which the solution passes, to create shear. A high-shear homogenizer mixer is used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. It is used in the food, pharmaceutical, adhesives, chemical, cosmetic, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

Key design factors in the high shear mixers include the diameter of the rotor and its rotational speed, the distance between the rotor and the stator. 

Mayonnaise Manufacturing Plant

United Group's Mayonnaise Manufacturing Plant uses the high shear and high viscosity mixing technology for production of mayonnaise, salad dressings, spreads with a smooth, creamy texture and consistency.

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United Group's Mayonnaise Manufacturing Plant incorporates various equipments as per different capacities. A typical mayonnaise plant that manufactures 250kg of material in 30 minutes, following technology is used:

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  1. A Mixing Vessel

  2. Bottom Entry Mixer

  3. Inline Homogenizer Mixer

  4. Storage Tanks

  5. Control Panel

  6. Additional pipelines and vessels

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Use of Multi-Mill in Large Scale Mayonnaise Production

In large scale production for manufacturing more than 500kg in 30 minutes, the capabilities of a standard mayonnaise plant need to be advanced with the use of intensely robust and highly efficient High-Shear Multi Mill. The Multi-Mill increases the plant's efficiency to process high viscosity products at a high speed. 
 

Advantages of Multi-Mill for Mayonnaise Production:

  • Can Process Capacity 1 Tonne/Hour to 20 Tonnes/Hour

  • The same machinery can be used for multiple applications, simply by changing the workheads

  • 100% Efficiency, ensuring no bypass of product through the homogenization process

  • The material used for making is SS-304

  • 20-40 HP Third-Party Motor

  • Easy to Clean and Maintain

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Advantages of United Group's Mayonnaise Plant

The production of Mayonnaise, salad dressings, spreads is influenced by multiple factors. Achieving cost-efficient production, satisfying high consumer expectations and delivering a stable & consistent product with adequate shelf life are among the essential requirements of food product manufacturers.
Therefore, with over 2 decades of food industry experience, our team has designed and developed highly efficient, fast, reliable processing plant and production machines for manufacturing of mayonnaise and related products.

  • Short Batch Times

  • Consistently High Product Quality

  • Excellent Homogenization

  • Rapid Emulsification

  • User-Friendly Operation

  • Used to Manufacture a Wide Range of Product

  • Stirrer and Dispersion Device with Speed Control

  • Prevention of Lump Formation & Clumping

  • Controlled Dosage Rate

  • Suitable for Highest Viscosities

  • Long-time Stability of Emulsions

  • Fine Particle Size Reduction

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